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4-day training - in cooperation with ROCKWELL Automation, United Kingdom
Rockwell Automation offers this training in cooperation with TÜV Rheinland.
The first 3.5 days are classroom instructions that provide detailed information and example / discussions for understanding and mastering the requirements of EN 62061, EN/ISO 13849-1, -2, IEC 61508-1, -7 in Functional Safety.
The last day ends with an exam, which is necessary to pass in order to get the TÜV Functional Safety Engineer certificate. The training can also be attended without sitting the exam.
Target Group
Application engineers, system integrators, developers, safety specialists and authorized experts in machinery.
Contents
The new standards regarding Functional Safety as well as the new European Machinery Directive demand that persons and organisations performing responsible (accountable) tasks during the life cycle phase of a machine have to achieve and prove the required competencies.
Within this training the defined requirements regarding the design as well as the proof of Functional Safety of machines in respect to the current standards and guidelines are described and discussed in detail.
Examples from practice will demonstrate possibilities regarding machine protection. The participant can learn, how safety devices and safety components are assembled and applied to reduce hazards from machinery so the necessary safety for people and environment is guaranteed. In addition to the technical requirements, information about organisational measures as well as quality assurance and documentation for the life-cycle design and validation will be passed on.
Trainers
Dr. Peter Kocybik and Dr. Thorsten Gantevoort.
Both work as international experts in safety of machines and plants for many years at TÜV Rheinland Industrie Service GmbH. They also hold various trainings and workshops worldwide regarding the topic “Functional Safety”.
Agenda
Day 1
- Introduction „TÜV Functional Safety Program“
- European Guidelines, Standards
- Machinery Directive, A, B and C standards,
Standards and status of standards regarding Functional Safety in machine safeguarding,
Importance (meaning) of harmonized and non-harmonized standards,
Machines and safety components in terms of appendix IV of the Machinery Directive.
Methods for determination of necessary measures for the reduction of risks at machines (ISO 12100, ISO 14121),
Direct, indirect and indicative safety,
Procedures acc. to EN 954-1, ISO 13849-1, IEC 61508 and EN 62061, examples,
Comparison of safety classifications.
- ISO 13849-1:1999 (EN 954-1)
Content and importance (meaning) of safety categories,
Principle information regarding deterministic fault consideration, faults and fault exclusions acc. to ISO 13849-2,
Importance (meaning) of EN 954-1 for single devices and complete safety functions.
- Safety Devices
Systematic of safety devices, advantages and disadvantages, installation requirements, configura¬tion of safety devices.
Guards, interlocking devices:
Types, examples regarding application, installation requirements acc. to different safety categories
faults, fault exclusions
Normative requirements
Other safety devices:
Types, installation requirements, advantages and disadvantages
Calculation of safety distances
Day 2
- Safety functions of machines
Start/re-start interlock, start functions,
Emergency off, emergency switching off, stop categories, muting etc.,
Realization acc. to the different safety categories.
- Circuits, schematics, examples
Connection of safety devices to controls, interface circuits,
Realization acc. to the different safety categories,
Examples for correct and incorrect typical circuits.
- New standards regarding safety of machinery
Importance (meaning) of these standards regarding quality management, documentation and safety related availability.
Day 3
Contents of ISO 13849-1, application area, restrictions regarding applicability,
Documentation requirements and quality management,
Requirements regarding SW,
Use of standard components in safety functions,
Proof of safety, verification and validation of safety functions,
Examples.
Validation acc. to ISO 13849-2.
Content of EN 62061, application area,
Documentation requirements and quality management, life cycle model,
Meaning of terms SIL, SIL CL, HFT, SFF and their context,
Requirements regarding safety relevant application software,
Proof of safety, verification and validation of safety functions,
Examples.
Day 4
Examples for proof of Functional Safety acc. to EN 62061,
Examples for proof of Functional Safety acc. to ISO 13849-1
- Questions and answers, discussion
- Exam (3 hours)
Working Material
The standards EN 62061, EN/ISO 13849 part 1 and part 2, IEC 61508 part 1 to part 7 are important working material for all participants and should be brought by the participants.
Entry Requirements
It is highly recommended that participants for the training have professional experience in the field of Functional Safety or have attended an introduction course on Functional Safety.
Exam
Day 4 of training: Start: approx. 1:30 p.m. End: approx. 4:30 p.m.
The exam consists of a two-part examination with 70 multiple choice questions and 12 open questions. Above mentioned standards and a calculator are required working material for the exam and need to be brought by the participants.
Eligibility Requirements for TÜV Functional Safety Engineer
The following requirements have to be met in order to get the TÜV FS Engineer certificate:
- Minimum of 3 to 5 years experience in the field of Functional Safety.
- University degree (Master's or Bachelor's degree in Engineering)
or equivalent engineer level responsibilities status certified by employer.
Registered participants will receive a form sheet for proof of eligibility from TÜV Rheinland. Exam participants will receive individual notification of results and the TÜV FS Engineer certificate (if exam has been passed and eligibility requirements are fulfilled) from TÜV Rheinland.
Costs
£ 1,925.00 + VAT
Including the exam
£ 1,695.00 + VAT
Without exam and TÜV FS Engineer certificate
Registration
Registration has to be made to Rockwell Automation. Each participant will receive an official confirmation of registration and after participation in the training a confirmation of participation from Rockwell Automation.
Rockwell Automation Training Centre
Denbigh Road
Bletchley
Milton Keynes MK 1 1EP
United Kingdrom
Mr. Brett Spindler
Tel.: 07773 54 77 23
Mail bspindler @ ra. rockwell. com
Should you wish more information about the TÜV Functional Safety Engineer certificate or the TÜV FS Program kindly contact:
Ms. Veronica Gras
Tel:: + 49 – 221 – 806 2981
Mail
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